CHICKEN BUS BAR CART

Shopping list

Parts, hardware & tools.

Everything you need to build La Cantinera, the chicken-bus bar cart, grouped the way the ten build stages use it. Hardware is linked to Amazon; steel and sheet goods come from your local yard. Read the stage notes before you order — the casters, wheels, ice bin and gas struts have to be chosen against the real measurements.

Disclosure: this page contains Amazon affiliate links. As an Amazon Associate I earn from qualifying purchases, at no extra cost to you. Prices and availability change, so check the current price on Amazon. Plywood and lumber are cheaper and easier to get locally, so those aren't linked.

Steel & welding

Steel is far cheaper from a local yard in 20- or 24-ft sticks; the Amazon lengths are for topping up. This guide assumes you already own a 120 V MIG welder.

ItemSpec / qtyStageWhere to buyNotes
Square steel tube, main frameS-011" × 1" × 0.065" (16 ga), ~44 ft (two 24-ft sticks)02, 03Buy locally (steel yard)Top-up length: 1" × 0.065" × 48"
Square steel tube, upper bodyS-02¾" × ¾" × 0.065", ~24 ft (buy 30)06Buy locally (steel yard)Top-up: ¾" 16 ga × 36" — its 0.060" wall is fine for the upper body
Steel plate & flat barS-034 × 4" × 4" × 3/16" plate (caster pads); 1½" × 3/16" flat bar, 1 ft (axle tabs)02Shapiro 3/16" × 4" × 4" plate, 4-packFlat bar from the steel yard. Pre-drilled alt: 4" plates w/ 3/8" holes — match the holes to your caster's plate
Flux-core MIG wireS-04.030" E71T-GS, 2 lb02–06Blue Demon E71T-GS .030", 2 lb2-pack
Cutoff wheelsS-054½" × .040", 25-pack02–06Benchmark Abrasives 4½" thin cutoff, 25-pack
Flap discsS-064½", 40/60/80 grit02–06SHALL zirconia flap discs, 24-pack
Self-etching primerS-07For bare steel, 2–3 cans04Rust-Oleum Self Etching Primer, 12 ozFor joints welded after priming: SEM Weld-Thru
Self-drilling screwsS-08#8 × ¾" pan head Tek, 200+04–06#8 × ¾" self-drilling pan head, 100 pcBuy 2–3 boxes. Hex-washer-head alt for impact drivers: #8 × ¾" HWH
Welding magnetsS-094 × 50 lb arrow magnets02, 03, 06ABN arrow welding magnets, 4-packMagnets hold for tacking; check with a square before welding out

Sheet goods & fasteners

ItemSpec / qtyStageWhere to buyNotes
Exterior plywood ¾"P-011 × 4'×8' (counter, shelf, hood top, well platform)04, 07, 08Buy locally (lumber yard)
Exterior plywood ½"P-021 × 4'×8' (floor, rear panel, well box, dividers)04, 05, 07Buy locally (lumber yard)
Exterior plywood ¼"P-032 × 4'×8' (all skins, roof)05, 06Buy locally (lumber yard)
2 × 2 lumberP-041 × 8 ft (shelf legs)08Buy locally (lumber yard)
Waterproof wood glueP-06Bottle well box, door frame05, 07Titebond III, 16 oz
Exterior wood screwsP-07#8, 1" and 1¼"05, 07WELLOCKS #8 deck screw kit, 150 pcWood-to-wood only; skin-to-steel uses S-08

Wheels

ItemSpec / qtyStageWhere to buyNotes
WheelsW-014 × 8" × 2" flat-free, ⅝" ball-bearing bore (2 rear carry the load, 2 front for the look)02GICOOL 8" × 2" flat-free, ⅝" bore, 2-packBuy 2 packs. Cut the axle stubs long enough for the hub width plus a washer each side. Alt: HaulPro 8" × 2", 500 lb
Axle stubs + retainersW-02⅝" steel rod (cut four 5" stubs); ⅝" washers; push-on caps or shaft collars02⅝" × 36" zinc axle rod, 2-pack + ⅝" push-on axle caps, 4-packWeld each stub through its tab; buy 2 packs of caps. Alt: rod + shaft-collar kit. ⅝" washers from the hardware store
Front casters (hidden)W-032 × 5" total-lock swivel, plate mount, polyurethane — the steering, under the hood02Service Caster 5" PU total-lock swivel, 300 lbSold singly: buy 2. Measure the mounting height before cutting posts

Roof & shelf hardware

ItemSpec / qtyStageWhere to buyNotes
Weld-on hinges, upper bodyH-012–3 × 2" weld-on bullet hinges06Heavy-duty weld-on bullet hinge, 2"You need two, three if the roof ends up heavy; pack sizes vary. 8-pack alt: Sidco 2" weldable barrel hinges
Piano hinge, shelfH-0236" × 1½" stainless (trim to 34")0836" × 1.5" stainless piano hinge, 2-packSecond hinge is a spare
Gas strutsH-03Matched pair, sized to the weighed upper body06ARANA 20" 80 lb gas struts w/ brackets, 2-packWeigh first, then pick the force with the supplier's calculator. Same family in 100 lb and lighter
Locking lid stayH-04Positive-locking prop for a ~40 lb roof06Not linkedMake it: a ½" steel rod with a flattened, drilled end pinned to the upper body, dropping into a welded socket on the cabin end — or buy a heavy-duty locking lid support rated for at least 40 lb. The light brass chest-lid supports are not enough
Travel latchesH-05206304 stainless adjustable toggle latch, 2-pack
Bump stopsH-06Upper body06Recessed rubber bumper pads, 25 pc
Locking folding shelf bracketsH-07Pair, for 34" × 10" shelf08YUMORE 12" stainless folding brackets, 330 lb/pair12" arms on a 10" shelf: set them back 2"
Folding leg bracketsH-08Pair; legs cut from P-0408Rockler folding leg brackets, pair
Magnetic catchesH-092, for the lift-off service door05WOOCH 30 lb magnetic catch, 2-packPlus a small pull handle
WeatherstripH-10½" × ⅜" self-adhesive D-seal, ~10 ft06AP Products ½" × ⅜" rubber D-seal, 50 ftShorter alt: Tintvent ¾" × ⅜" × 26 ft

Bar station

ItemSpec / qtyStageWhere to buyNotes
Drop-in ice binB-01Flange within 20" × 14"; ≤12" deep07VEVOR 20" × 14" × 12" stainless drop-in ice chest w/ drainGet the cutout template and measure the flange when it arrives; the counter needs 1" of material all round it
Shutoff valveB-02Match the bin's drain thread07Beduan ½" NPT brass mini ball valveMatch it to the bin's drain thread; add a brass adapter if they differ
Food-grade drain hoseB-03½" ID, bin → jug07Sealproof ½" ID food-grade clear vinyl, 10 ftPlus 2 hose clamps
Waste jugB-043–4 gal, fits through the service door07Reliance Aqua-Tainer 4 gal~11" tall: fits the 25½" interior under a 12" bin
Garnish pansB-053 × 1/9-size stainless, 4" deep07CURTA 1/9 size 4" deep hotel pans, 6-packThree spares for swapping
Cutting boardB-06~12" × 8", washable07Thirteen Chefs 12" × 8" acrylic board
Bottle wellB-077" × 14" × 5" box with dividers07Build from P-02 offcutsDepth = tallest bottle − 8"
Food-safe sealantB-08Bin flange07Sil-Bond 4500 NSF food-grade RTV silicone, clear
Stemware railB-09~16", surface-mount, inside the roof06MATILODI 15.9" under-cabinet stemware rails, 2-packCheck your glass bases fit the gap. Alt: SIMVE 16.5" stainless 4-row

Decorative skin

ItemSpec / qtyStageWhere to buyNotes
Aluminum sheetD-01.040", panels and both fenders05, 08.040" × 12" × 24" 5052 aluminumSingle sheet; order 6–8. 5052 bends well for fender returns
Panel adhesiveD-02Aluminum → plywood08Loctite PL Premium, 10 ozScuff and degrease first
Blue acrylicD-03⅛", window band and windshield08Transparent blue cast acrylic 8" × 12" × ⅛", 4-packOne big sheet: 24" × 48" blue ⅛"
Chrome trimD-04Bands, window edges08QWORK ½" chrome trim molding, 26 ftSticks to painted surfaces only
Grille meshD-05Hood front08Chrome diamond grille mesh 12" × 48"Sharp edges: trim them
HornsD-06Roof, decorative08Estink dual trumpet air horn, chromeMount unwired; counts toward the strut weight
MirrorsD-07Removable pair08KiWAV chrome round mirrors, pair10 mm stem into threaded inserts
Roof railsD-082 × 24"08SEIDO 24" stainless towel barBuy 2; counts toward the strut weight
Headlights + tail lightsD-102 × 4" round white LED w/ chrome bezel (front); 4" red LED w/ chrome bezel (rear)08, 09Partsam 4" round white LED w/ chrome bezel, 2-packWire into the 12 V circuit or mount unlit. Rear: TMH 4" red LED w/ chrome bezel, 4-pack
Lettering + scrollworkD-09"LA CANTINERA", stripes, "SALUD" board09Custom vinyl lettering decalScrolls: M1186 pinstripe decal

Finish

ItemSpec / qtyStageWhere to buyNotes
Bonding primerF-01Wood + aluminum09Rust-Oleum Universal Bonding Primer sprayBrush-on: Zinsser Bondz, quart 4-pack
Gloss enamelF-02Red, royal blue, yellow09Regal Red · Royal Blue · Sunburst YellowRust-Oleum Protective Enamel, brush-on quarts
Clear topcoatF-03Shelf and counter edges09Minwax Helmsman spar urethane, glossAmbers slightly; test over blue first
Edge sealerF-04All plywood edges05, 09TotalBoat penetrating epoxy sealerSmaller: MAS 1.5 pt
Exterior sealantF-05Skin seams09DAP Dynaflex 230, white
Sanding discsF-065" 8-hole hook-and-loop, 60–220095" 8-hole discs, 100 pcMatches the Milwaukee sander (T-07)
Chrome sprayF-07Bumpers, grille surround, horns09Rust-Oleum Bright Coat Metallic ChromeReads as bright silver, not mirror; don't clear-coat it

Optional lighting

ItemSpec / qtyStageWhere to buyNotes
12 V power sourceE-01Enclosed, + approved charger09Dakota Lithium Power Box 10Ah LiFePO4~3–4 h on one 5 m strip
LED stripE-0212 V warm white, IP6509iNextStation 16.4 ft warm white IP65Check amps/metre to size the fuse
Inline fuse holderE-03Waterproof09Zoatcba waterproof inline blade fuse holder, 4 pc~5 A fuse for one strip
Master switchE-04Panel mount09RVMARINEPAT 12 V toggle w/ weatherproof cap
WireE-0518 AWG 2-conductor, 50 ft09AOTORUA 18/2 red/black, 50 ftPure copper, not copper-clad aluminum
Connectors + grommetsE-06—09Wirefy heat-shrink butt connectors, 180 pc + EASYEAH rubber grommets, 170 pc

Tools

Milwaukee M18 throughout, so one battery kit (T-11) powers the grinder, saw, jigsaw, drill and sander. Milwaukee doesn't make bar clamps, a plywood rip guide, a deburring tool or welding gear, so those are other brands. You'll need a 120 V MIG welder; any flux-core-capable unit in the 140 A class does this job. For the Milwaukee tools, buy from Amazon or Milwaukee directly rather than "for Milwaukee" resellers.

ItemWhere to buyNotes
Tape measureT-01Milwaukee 48-22-7125 25 ft magnetic
Framing squareT-02Milwaukee MLSQ024 16" × 24" aluminumAluminum, so it won't rust in the shop
ClampsT-03IRWIN Quick-Grip 12" one-handed, 2-packBuy 2 packs
Circular saw + rip guideT-04Milwaukee 2732-20 M18 FUEL 7¼" (tool only) + Kreg Rip-Cut guideRip-Cut handles rips up to 24" wide. Retail-box version of the same saw
JigsawT-05Milwaukee 2737B-20 M18 FUEL barrel grip (tool only)T-shank blades
Drill/driver + countersinkT-06Milwaukee M18 FUEL ½" drill/driver (tool only) + Milwaukee 48-13-5001 #8 countersinkAlso a ⅝" drill bit for the axle tabs
Random orbital sanderT-07Milwaukee 2648-20 M18 5" (tool only)8-hole discs (F-06)
WrenchesT-08Milwaukee 48-22-9415 15 pc SAE combination set
Deburring toolT-09NOGA NB1000For aluminum and tube ends
Safety gearT-10Milwaukee 48-73-2040 clear gasket glasses · Milwaukee BOLT 24 dB ear muffs · 3M 8511 N95 valved, 10 pk
M18 battery + chargerT-11Milwaukee 48-59-1852 M18 XC5.0 two-battery starter kitSingle-battery kit: 48-59-1850
Angle grinderT-12Milwaukee 2880-20 M18 FUEL 4½"/5" paddle switch (tool only)The paddle switch stops the wheel the moment you let go — worth it for cutting tube
Welding helmetT-13Lincoln Viking 1840 auto-darkeningBudget: YESWELDER LYG-M800H
Welding gloves + jacketT-14Lincoln MIG/stick gloves K2979Jacket: Lincoln K2985 FR cloth
Metal-cutting saw (optional)T-15Milwaukee 2782-20 M18 FUEL metal circular saw (tool only)Faster, squarer tube cuts than a grinder. Skip it if you're happy cutting with the grinder and cutoff wheels